Brush Sanding Machine Solutions for Embossed Wooden Doors!

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Brush Sanding Machine Solutions for Embossed Wooden Doors!

In 2021, design will be the core and key that more furniture factories are pursuing. Category design will also become a major event. How to seize the mainstream design will become an important step in the industry this year.

1. Flat doors in 2021 may become hot sale item in the home improvement category

With the popularity of simplicity, more and more design styles have begun to be simple. While, wooden doors are no exception. The trend of home style in 2021 may also make the flat door home improvement category become very hot.

Wood veins flat door sanding machine

SR-RA1300 sanding machine

Wood veins flat door

Veneer flat door sanding
wood grain flat door
Wood grain flat doorgrain
Wood grain flat doorgrain

3D wooden doors are very hot in 2019, trendy will continue to 2021.

The curved profile shaped wooden door is based on the flat door. With some shape designs, it will be made wooden doors richer and more interesting. At the same time, diversified profile design of the wooden door shape is a big feature of the curved shaped wooden door. Brush sanding machine is the best choice for profile sanding.

Brush Sanding Machine for curved shaped profile wooden door sanding

Wooden door Brush sanding machine WSL-10S

Curved shaped profile wooden door with glass

exterior profile door sanding
exterior profile door sanding 1
grass interior door sanding
exterior door sanding 2

Embossed profile solid wood door

3D embossed solid wood door sanding

Surface treatment plays an important role in the processing of wooden doors. Not only because it determines the quality , but also because the surface treatment is a time-consuming processing of wooden products.

Wansler Wooden Door Sample (1)

Because of the uneven shape of 3D wooden door, some furniture factories will choose manual sanding for processing. However, there are main problems in traditional manual sanding  way:
1. Low manual sanding efficiency.
2. Large dust pollution affects the health of workers.
3. The sanding quality is not easy to control from 90%-95%.

manual sanding
manual sanding for wooden door

Not only sanding by manually, there are other problems can’t be solved by light duty brush sanding machine which conveyor table can be lifting, but sanding brushes can’t be adjusted at the same time:
1. It can only sand up and down slotting less than 3mm.
2. It is easy to cause over-sanding and sand leakage in the concave part on the wood.
3. It will flatten the wood lines if there are many profiles, and QC department needs to check the sanding effect again and again.

Wansler BSA Style Sanding Brushes

Floating Sander Structure Features:

  • Two counter rotating linear sanding heads with straight/spiral brush roller.
  • Horizontal accross rotating sanding hubs.
  • 16 pcs two rows of aluminum cup heads for profiled corner detailed sanding.
  • Press rollers can hold on materials and sanding brushes.
  • The sanding brushes are available with Flex-trim unit or BSA unit.
Embossed decorate doors
Embossed decorate door wansler sanding

1. Use sanding hubs combination to improve efficiency

Fully realize the processing from rough grit sanding to fine grit sanding. The grits of sanding paper can be from rough to medium to fine. Each brush head is differentiated in function settings. They can be adjusted each group independently. For example Through the change of the linear speed of the sanding hubs and the control of forward and reverse rotation, it can be selectively used when processing different objects.

2. Ensure that the brush roller works with constant contact pressure

Relying on the power change feedback of the drive system to adjust the contact between the brush roller and the workpiece. To ensure that the processed surface obtains a uniform polishing effect. There will be no excessive sand or even sand penetration on the coated surface due to excessive local contact pressure. It can also be avoided. The surface of the concave part is too low and the contact pressure is too small, resulting in the phenomenon that the polishing effect cannot be achieved.